Custom Hats & Patches | Embroidered & Leatherette | Crafty Uncle

Our Methods

Embroidery

Leatherette Patches

Leatherette Patches

Stitched designs with a clean, dimensional look.
Up to 12 thread colors per design.
Works best on structured or midweight hats (trucker, snapback, flexfit, etc.).
Digitizing fee on first order per design/size.

Leatherette Patches

Leatherette Patches

Leatherette Patches

Laser-engraved faux leather patches applied with heat and pressure.
Crisp detail, dark contrast.
Not machine-washable; spot clean only.
Perfect for rustic, outdoor, or branded looks.

Acrylic Patches

Leatherette Patches

Acrylic Patches

Engraved direrctly into Lonestar(tm) Acrylic.
Best for logos, gradients, or photo-style graphics.
Heat-applied depending on hat material.
Dual and Tri Layer for a variety of color options

Best For

Company or team hats
Merch or giveaway caps
Branded uniforms and workwear
Custom patch collections

Specs & Limits

Max embroidery field: ~4″×2.5″ (front panel)
Max patch size: ~4″ diameter or equivalent shape
Hat types: trucker, snapback, dad, beanie, bucket
Minimums: none, but per-unit cost drops at 6+ pieces
Turnaround: usually 7 business days, rush available (may vary)

File Prep

See File Prep – Hats & Patches for accepted file formats.
Vector art (AI/SVG/PDF) for embroidery or engraving; RGB PNGs at 300 DPI for sublimation.

Need help choosing between embroidery or engraved patches?

Start a Quote and we’ll confirm which method fits your hat, artwork, and budget.